Paint Shop Audit

  • Paint Shop Audit

    Audits are designed to find out the present as well as potential problems in a Paint Shop. The Audit Report specifies the deviations in the Paint Shop performance with respect to the designed parameters. Based on the report, an action list can be drafted, which will help in taking necessary steps for the trouble free operation of the Paint Shop at the designed efficiency. Audits can focus on addressing current issues and suggest improvements.

  • Audits can comprise of

    • Pre-treatment system performance evaluation.
    • Paint/Powder Booth, Flash-Off Zone, Tack Rag, Paint Kitchen, etc air velocity distribution and quality.
    • Supply air unit performances.
    • Oven performance evaluation.
    • Assess the pre-finished parts quality and paintability.
    • Assess the efficiency and method of paint application.
    • Record the level of paint waste generated.
    • Assess quality control issues.
    • Assess quality testing procedures/equipment.
    • Estimate the level and types of finish defects and probable causes.
    • Examine the uniformity of film builds.
    • Assess oven temperature setting and timing.
    • Assess conveyor utilization.
    • Assess pretreatment plant process timing & temperatures
    • Assess paint and solvent supply and distribution system.
    • Assess compressed air supply and distribution system.
    • Assess equipment utilization.
    • Assess process/plant layout.
    • Asses heat recovery feasibility for ovens/boilers.
    • Assess safety measures in plant.